If you have a requirement for a custom designed battery pack you should be talking to us. Please contact us today to discuss how we can help you to realise the perfect battery pack for your specific application.
Design & Development
Custom. Engineered. Built. Tested.
Custom Power is a mission focused engineering organisation delivering end to end power solutions for demanding aerospace, defence, and high reliability industrial applications.
We combine deep technical expertise, disciplined programme execution, and rigorous compliance to develop, qualify, and sustain mission critical systems across the full product lifecycle. Our engineering function integrates design, development, verification, certification, and production support under a single accountable structure.
We operate with clear governance, robust processes, and a culture of technical excellence aligned to customer delivery.
Core Engineering Disciplines
Battery Systems Engineering
Capabilities include:
- Requirements capture and management
- System architecture development
- Functional analysis and allocation
- Interface definition and control
- Safety analysis including FMEA and FTA
- Verification and validation planning
- Configuration control and traceability
Electrical & Electronic Design
Capabilities include:
- Power electronics design
- Battery management systems
- High density PCB layout
- Analogue and digital circuit design
- EMI and EMC mitigation
- High voltage and high current architectures
- Safety critical electronics
Mechanical & Thermal Engineering
Capabilities include:
- Mechanical packaging and structural design
- Thermal management solutions
- Vibration and shock analysis
- Finite element analysis
- IP rated enclosure design
- Weight optimisation for airborne platforms
Firmware & Embedded Software
Capabilities include:
- Embedded firmware development
- Battery management algorithms
- Fault detection and protection logic
- Communications protocols including CAN and RS interfaces
- Secure boot and cybersecurity considerations
- Software verification and validation
Test, Verification & Qualification
Capabilities include:
- Design verification testing
- Environmental testing, vibration, shock, thermal cycling
- EMC and EMI testing
- Functional and regression testing
- Qualification to aerospace and defence standards
Facilities and Equipment:
- In house environmental chambers
- Vibration and shock test capability
- Automated test rigs
- Data acquisition and analysis systems
Manufacturing Engineering & Production Support
Capabilities include:
- Design for manufacture and assembly
- Process validation
- Production test development
- Yield improvement and root cause analysis
- Obsolescence management
- Continuous improvement initiatives