Custom Battery Packs For The Energy Industry

Battery Solutions For Oil & Gas Applications

We design and build premium quality battery packs for various critical applications. Our specialist battery packs for the oil and gas industry are trusted by companies worldwide to provide reliable power in the most demanding environments.

 

Engineered for high-temperature, high-shock, and high-vibration applications where performance is critical, our battery packs are used in applications such as downhole monitoring and pipeline inspection (pigging).

Advancing Technology for Industrial Batteries

Battery packs in the oil and gas sector often experience extreme temperatures, frequently reaching up to 180°C. Failure of a battery pack in this environment can result in very costly delays, making it essential that the battery packs used are of the highest quality and reliability.

 

Building a battery pack capable of reliable operation in such high temperatures is a considerable challenge, but decades of experience, coupled with the best cell technology, enable us to build high-temperature battery packs that are well-suited for such applications.

Downhole battery packs

The extremes of temperature, shock, and vibration experienced in the downhole environment are far beyond those found in many other harsh settings and are extremely hostile to battery technology. Oil and gas installations are often located in some of the planet’s coldest regions, where surface temperatures can reach as low as -40°C. In stark contrast, operating temperatures at the bottom of a well can easily reach 180°C.

 

This vast range of temperatures poses unique challenges to battery pack design and build requirements — challenges we are well-versed in overcoming. As a result, we offer an exemplary range of battery packs for the downhole sector that are highly suited for use with industry-standard tools and gauges and are UN-approved for transportation.

MWD and LWD batteries

Measurement while drilling (MWD) and logging while drilling (LWD) are critical applications within the oil and gas industry. Failure is not an option in such applications, so MWD and LWD sensor equipment require extremely reliable power sources. Our battery packs are trusted by leading oil and gas companies worldwide to provide the necessary power.

 

These highly specialized battery packs are designed to match the customer’s requirements and exact dimensions. Carefully assembled by hand, the battery packs can contain hundreds of cells and measure several meters in length.

Custom Power Delivers Reliable Energy Solutions

By leveraging innovative manufacturing processes with decades of engineering experience, we fabricate high-performance battery packs that exceed industry standards for various applications.

Expertise

Custom Battery Design, Development, Production and Testing requires multi discipline expertise. Cell technology and performance coupled with a deep understanding of electrical design, mechanical requirements and materials are all combined to produce the best battery appropriate to the application it is intended to power. 

Certified

Committed to consistently provide products that meet our customer’s and regulatory requirements, Custom Power is certified to ISO 9001-2015 and AS9100D.

 

Our determination is to maintain a quality system that continually improves our people, systems, and products which will result in higher quality throughout our business.

Testing

Product verification and validation are essential to confirm that a custom battery pack design meets the requirements specified by our customers. At Custom Power we utilize automated testing systems to perform functional tests on every custom battery pack design during the developmental phase and throughout the NPI process. 

Customized battery pack solutions and more

For custom battery pack design, custom battery packs, lithium batteries, rechargeable battery assemblies, and more, look no further than Custom Power.

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